Kwiinkalo zemveliso yoshishino, izixhobo zonyango, izixhobo ezichanekileyo, njl., iivili lesandlalelona candelo lingundoqo{{0}lonxibelelwano lwekhompyutha yabantu, kwaye umthetho-siseko wayo wokusebenza uchaphazela ngqo ukusebenza kakuhle kunye nokhuseleko. Ukusuka kwi-micron-inqanaba lokumiswa kwezixhobo zoomatshini be-CNC ukuya ekusebenzeni kwe-aseptic yezixhobo zonyango, ukusuka kuhlengahlengiso lwamandla olawulo lwevalvu ukuya kugqaliselo oluhle lwezixhobo zokukhanya, konke ukujikeleziswa kwevili lesandla kuthwala ukudityaniswa okunzulu kokuyila kobuchwepheshe kunye neemeko zosetyenziso. Eli nqaku liza kuhlalutya indlela yokusebenza ye-handwheel ukusuka kwimilinganiselo yokuhanjiswa koomatshini, ulawulo lwe-elektroniki, isayensi yezixhobo, kunye nokudibanisa okukrelekrele, kunye nokudibanisa iindlela zamva nje zeshishini kunye nokuphumelela kwetekhnoloji ukubonelela ngereferensi ebonakalayo kwiinjineli kunye nabathandi betekhnoloji.
Imixholo
1. Umgaqo wokuhanjiswa komatshini: "umguquli wamandla" wentshukumo ejikelezayo
2. I-handwheel ye-Electronic: i-evolution ukusuka kwisignali ye-pulse ukuya kulawulo lwedijithali
3. Inzululwazi yezinto eziphathekayo: "i-skeleton system" emisela ubomi kunye nokusebenza
4. Ukuhlanganiswa okuhlakaniphile: ukuhlanganiswa okunzulu kweenzwa kunye ne-algorithms
5. Ukusetyenziswa kweshishini: "ukuphila ngokwezifiso" kwiimeko ezahlukeneyo
6. Umkhwa wetekhnoloji: umtsi ukusuka koomatshini bemveli ukuya kwitekhnoloji yexesha elizayo
1. Umgaqo wokuhanjiswa komatshini: "umguquli wamandla" wentshukumo ejikelezayo
Umsebenzi ophambili we-handwheel kukuguqula ukunyakaza okujikelezayo kwi-linear motion okanye ezinye iifom ze-mechanical motion, kunye nendlela yokuhanjiswa kwayo inquma ukuchaneka kunye nomthamo womthwalo.
1.1 I-Screw drive: Ulawulo oluchanekileyo lwe-linear displacement
Indlela yokusebenza: Ivili lesandla liguqula intshukumo ejikelezayo ibe kukushenxiswa komgama ngokudityaniswa komsonto kunye nesikrufu sokukhokela. Umzekelo, kwijika ngalinye lesandla somatshini womatshini, isikrufu sokukhokela sihamba nge-1mm, kwaye isisombululo sinokufikelela kwi-0.01mm/turn.
Usetyenziso oluqhelekileyo:
Izixhobo zoomatshini be-CNC: Isilawuli sentshukumo se-ZMC408CE sifezekisa ukuchaneka kokubeka indawo ±0.001mm nge-screw drive.
Ulawulo lweValve: Ivili lesandla esitsha seWenzhou Fuchuang Valve yamkela indibano elinganiselweyo yokuthintela ukungqubana ngengozi ekubangeleni ukuphambuka kwe-shaft, kwaye isetyenziswe kwinkqubo yevalve ye-LNG yetanki.
1.2 Ukuqhuba kwesixhobo seWorm: itorque ephezulu kunye{1}}nokwazi ukuzitshixa
Indlela yokusebenza: Ivili lesandla liqhuba intshulube, kwaye itorque ikhuliswa kukuncitshiswa kwegiya yeentshulube. Umzekelo, i-valve handwheel ithatha i-8:1 yokunciphisa umlinganiselo kwaye inokukhupha i-500N · m torque.
Usetyenziso oluqhelekileyo:
Oomatshini beMetallurgical: I-rolling roll gap gap adjustment handwheel ifezekisa ukuxhathisa impembelelo kunye nokumelana nobushushu obuphezulu ngegiya yeentshulube.
Izixhobo zonyango: I-handwheel yokulungiswa kobude betafile esebenzayo ithatha izixhobo zeentshulube, ezinokuthwala ukuya kuthi ga kwi-500kg.
1.3 Ukuhanjiswa kwegiya: ibhalansi phakathi kwesantya esiphezulu kunye nokuchaneka
Indlela yokusebenza: Ivili lesandla lihambisa amandla ngeseti yegiya ukufikelela kwisantya -kutshintsho lwesantya. Umzekelo, ivili lesandla leqonga lokukhanya lithatha inqanaba ezimbini-igiya, kwaye ucolo lokubuya lungaphantsi okanye lulingana ne-1μm.
Usetyenziso oluqhelekileyo:
Izixhobo zeSemiconductor: I-lens yenjongo ejolise kwi-handwheel yomatshini we-lithography ifezekisa i-0.05μm ukuphinda ukuchaneka kokubeka ngokuhambisa igiya.
Oomatshini belaphu: Ivili lesandla sohlengahlengiso lwe-warp tension lisebenzisa iigiya zeplanethi ukuphucula ukusebenza kakuhle kothumelo ukuya kuma-95%.
2. I-handwheel ye-Electronic: I-Evolution ukusuka kwisignali ye-pulse ukuya kulawulo lwedijithali
Ivili lesandla sombane lisebenzisana nenkqubo ye-CNC ngokusebenzisa ikhowudi yokufaka ikhowudi ukufikelela okuphezulu{0}}ukuchaneka okuphezulu kunye nolawulo lwentshukumo olucwangcisiweyo.
2.1 "Pulse password" yesifaki khowudi
Umgaqo wokusebenza:
I-encoder ye-Photoelectric: Xa i-handwheel ijikeleza, idisk yekhowudi ivelisa iimpawu ze-A / B zesigaba se-pulse (i-90 degrees ngaphandle), kwaye ukufuduka kunye nolwalathiso kubalwa ngenani le-pulses. Ngokomzekelo, i-encoder ye-100PPR ikhupha ii-pulses ezili-100 nge-revolution, kunye nesisombululo se-0.01mm / inyathelo.
I-encoder yeMagnetoelectric: isebenzisa iHall effect okanye i-magnetoresistive elements, inamandla okuchasa{0}}ukuphazamisa, kwaye ifanele imo engqongileyo erhabaxa.
Iimeko eziqhelekileyo:
CNC machining: ZMC408CE isilawuli esishukumayo isebenzisa FPGA iteknoloji ukufikelela hardware uthelekiso isiphumo imveliso ukuqinisekisa ukuzinza okuqhubekayo trajectory processing.
Oomatshini bokushicilela: PMV series handwheels electronic handwheels ixhasa ezintathu-isantya sokukhulisa i-X1/X10/X100, kwaye iyahambelana ne-SIEMENS, FANUC kunye nezinye iinkqubo.
2.2 "I-Smart interface" yokunxibelelana kwabantu{1}}kwikhompyuter
Uyilo olusebenzayo:
Iqhosha lokukhetha i-axis: ixhasa ukutshintshwa kwe-axis kaninzi-, njenge-4-axis kunye ne-7-axis ngokuzithandela.
Iqhosha lokumisa ixesha likaxakeka: cima ngokukhawuleza umthombo wamandla ngexesha likaxakeka.
Isalathisi se-LED: sibonisa isimo sokusebenza kunye nolwazi lwephutha.
Iimeko eziqhelekileyo:
Izixhobo zonyango: I-Hefei Yingrui's surgical microscope's handwheel isebenzisa imagnethi ekhawulezayo-isakhiwo sokukhululwa, esinokubulawa iintsholongwane kwaye sitshintshwe kwimizuzwana emi-3.
Iirobhothi zemizi-mveliso: ZF ezimbini-amavili eemoto ezandla zibonelela ngetorque yokuqhobosha{1}}izigaba ezimfutshane zokujikeleza ukuphucula ukhuseleko kumazwe angenamandla.
3. Inzululwazi yezinto eziphathekayo: "inkqubo yamathambo" emisela ubomi kunye nokusebenza
Izixhobo zamavili esandla kufuneka zithathele ingqalelo amandla, ukuxhathisa umhlwa kunye nokuziqhelanisa nokusingqongileyo.
3.1 Izixhobo zentsimbi: "amandla aphambili" kwindawo enzima-enomsebenzi
Intsimbi yentsimbi/i-aluminiyam:
I-HT200 yentsimbi: amandla acinezelayo 200MPa, alungele amavili esandla sevalvu yoxinzelelo aphezulu.
I-6061 i-aluminiyam ialloyi: ubunzima obulula (ubuninzi 2.7g/cm³), ukumelana nokudleka, kusetyenziswe kwizixhobo zonyango.
Iimeko eziqhelekileyo:
I-Petrochemical: Ubomi benkonzo ye-chrome-amavili ezandla entsimbi acoliweyo andiswa ukuya kwiminyaka emi-5 kwiindawo ezineasidi.
I-Aerospace: I-Titanium alloy handwheels iyakwazi ukumelana namaqondo aphezulu kunye namaqondo aphantsi (-200℃~ 600 degree) kwaye asetyenziselwa ukulungiswa kwesimo sengqondo sesathelayithi.
3.2 Iiplastiki zobunjineli: eyona "intandokazi entsha" yokukhanya kunye nokugquma
I-POM (i-polyoxymethylene):
Ubuqu-iipropati zokuthambisa: i-friction coefficient 0.15, akukho lubrication eyongezelelweyo efunekayo.
Ukumelana nemichiza: ukuxhathisa kwi-asidi, i-alkali, kunye neoli, ifanelekile kwiindawo ezicocekileyo zegumbi.
Iimeko eziqhelekileyo:
Ukwenziwa kweSemiconductor: Amavili ezandla e-POM asetyenziswa koomatshini befotografi ukunqanda ii-wafers ezingcolisayo.
Oomatshini bokutya: Amavili esandla e-Antibacterial PP aqinisekisiweyo e-FDA - kwaye asetyenziswa kwisixhobo sokuzalisa isiselo.
3.3 Izinto ezihlanganisiweyo: "indawo yokulinganisa" phakathi komsebenzi kunye neendleko
Iiplastiki zeCarbon fibre ezomeleleyo (CFRP):
Amandla{0}ukuya{1}}kumlinganiselo wobunzima: 7 amaxesha omelele kunentsimbi kunye ne-40% khaphukhaphu.
Ukumelana nokudinwa: ubomi bemijikelo ezizigidi ezi-2, busetyenziswa kwizixhobo zoomatshini bokugqibela.
Iimeko eziqhelekileyo:
Ukwenziwa kweemoto: Izandla zamavili eCarbon fiber zisetyenziswa kwiF1 racing steering wheels ukuphucula isantya sokuphendula.
Izixhobo zamandla amatsha: Amavili ezandla ezandla zeCarbon fibre asetyenziswa kwiinkqubo zokumisa amandla omoya kwaye ayamelana nokudleka kokutshizwa kwetyuwa.
4. Ukuhlanganiswa okuhlakaniphile: ukuhlanganiswa okunzulu kweenzwa kunye ne-algorithms
Amavili ezandla akrelekrele aphumeza{0}}ixesha lokwenyani lokubeka iliso kunye nolawulo oluguquguqukayo ngokudibanisa abenzi boluvo kunye ne-algorithms.
4.1 "I-Perception network" yabenzi boluvo
Uluvo lweTorque:
I-teknoloji ye-Strain gauge: ukuchaneka ± 1%, esetyenziselwa ukubeka esweni amandla okusebenza.
Usetyenziso oluqhelekileyo: Ivili lesandla lesixhobo sokuvuselela lidibanisa inzwa ye-torque kwaye livale ngokuzenzekelayo xa kwenzeka into engaqhelekanga.
Isivamvo sokufuduswa:
Isiphumo seHolo: Isigqibo 0.01mm, sisetyenziselwa ukulungiswa kakuhle- kwamaqonga okukhanya.
Usetyenziso oluqhelekileyo: Ivili lesandla lesixhobo sokulinganisa ulungelelwaniso oluthathu -luphumeza ±0.1μm endaweni ngokusebenzisa isivamvo sokufuduswa.
Umda woluvo:
Ukutshintshela ingcongolo: Kunqanda ivili lesandla ekubeni ligqithise kwindawo emiselweyo.
Isicelo esiqhelekileyo: I-handwheel ye-valve ye-Wenzhou Fuchuang isebenzisa indibano elinganiselweyo ukukhusela i-shaft ekuphambukeni.
4.2 I " iziko lengqondo" ye-algorithm
Ulawulo lwe-PID:
Uhlengahlengiso lweParameter: Lungisa isicwangciso solawulo esekwe kwingxelo yenyani-yexesha.
Isicelo esiqhelekileyo: Ivili lesandla lesixhobo se-semiconductor lilawula ukuguquguquka kweqondo lokushisa ngaphakathi kwe-± 0.1 idigri nge-algorithm ye-PID.
Ukufunda ngoomatshini:
Uqikelelo lwempazamo: Qeqesha imodeli ngokusebenzisa idatha yembali ukulumkisa ngokunxitywa kwangaphambili.
Usetyenziso oluqhelekileyo: Ivili lesandla seshishini lisebenzisa i-AI ukuhlalutya imiqondiso yokungcangcazela kunye nokuqikelela ubomi bokuzala.
Isicelo se-5.Industry: "Ukusinda ngokwezifiso" kwiimeko ezahlukeneyo
Uyilo lwevili lesandla kufuneka luphuculwe ngokwemeko yesicelo.
5.1 Ukwenziwa kwemizi-mveliso: Imingeni emibini yomthwalo onzima kunye nokuchaneka
Iimpawu eziphambili:
Uluhlu lweTorque: 100 ~ 1000N · m
Isisombululo: 0.01~0.1mm/turn
Iimeko eziqhelekileyo:
I-Petrochemical: I-HT200 ivili lesandla sentsimbi etyhidiweyo isetyenziselwa{1}iivalvu zoxinzelelo oluphezulu, iasidi kunye nealkali ukumelana, nobungqina bokudubula{2}.
Izixhobo zoomatshini be-CNC: Isilawuli sentshukumo se-ZMC408CE sifezekisa i-±0.001mm yokubeka ngeteknoloji ye-FPGA.
5.2 Izixhobo zonyango: Imigangatho engqongqo yokungabi ntsholongwane kunye nokhuseleko
Iimpawu eziphambili:
I-Biocompatibility: Ukuthobela isiqinisekiso se-ISO 10993-5
Uburhabaxa bomphezulu: Ra Ngaphantsi okanye ilingana no-0.4μm
Iimeko eziqhelekileyo:
Imakroskopu yotyando: I-316L yentsimbi yesandla yentsimbi engenasici ifakwe i-electropolished ukunqanda intsalela yebhaktiriya.
Ibhedi yoqeqesho lokubuyisela kwisimo sangaphambili: Isondo lesandla seplastiki yeAntibacteria inomthwalo ongama-500kg kwaye iqinisekisiwe ngeCE MDR.
5.3 Izixhobo ezichanekileyo: usukelo lokugqibela lwenanometer{1}}lokuchaneka komgangatho
Iimpawu eziphambili:
Phinda ukuchaneka kokubeka: Ngaphantsi okanye ulingana no-0.05μm
Isikhewu sokuBuyisa: Ngaphantsi okanye ilingana ne-1μm
Iimeko eziqhelekileyo:
Umatshini we-lithography we-Semiconductor: I-Ceramic ephethe i-handwheel igcina i-0.01μm inqanaba lokuchaneka kwindawo yokuhlambela.
Umatshini wokudityaniswa kweFayibha: Isisombululo se-Angular 0.001 idigri, ukuphumeza{1}}imowudi yokulungelelanisa ifayibha enye.
6. Iindlela zetekhnoloji: umtsi ukusuka koomatshini bemveli ukuya kwitekhnoloji yexesha elizayo
6.1 Izinto ezintsha ezintsha
Imathiriyeli eyonakaliswayo: Zhejiang Saining Biological's corn starch{0}based handwheel inezinga lokuthotywa kwe-90% kwiinyanga ezi-6 phantsi kweemeko zomgquba.
I-alloy yememori ye-Shape: I-NiTi alloy handwheel inokusongwa kumaqondo obushushu aphantsi, igcina i-30% yendawo yokugcina.
6.2 Ubukrelekrele phucula
I-chip yeRFID edityanisiweyo: idatha yokusebenza kwerekhodi kwaye uqaphele ukubekwa esweni okude kwezixhobo zoshishino.
Umboniso wedijithali: Isikrini se-OLED sibonisa ngokuthe ngqo i-angle yokujikeleza kunye nokufuduka, kunye nephutha elingaphantsi okanye elilingana ne-0.1%.
6.3 Impumelelo yeNkqubo yokuVeliswa
Ukuprintwa kwe-3D: Iteknoloji ye-SLS iqonda isakhiwo sangaphakathi esiyinkimbinkimbi, inciphisa ubunzima nge-40% kwaye yandisa amandla ngama-20%.
I-Nano coating: Idayimane{0}}efana ne-carbon coating (DLC) inobulukhuni be-2000HV kwaye ukuxhathisa ukunxiba kunyuke ngamaxesha ali-10.
Isishwankathelo: Indaleko ukusuka "kwisixhobo" ukuya "kumphathi wetekhnoloji"
Amavili ezandla ayaguquka ukusuka kwiindawo ezilula zokusebenza koomatshini ukuya kubathwali bezinto ezitsha zetekhnoloji. Uyilo oluchanekileyo lokuhanjiswa koomatshini, ukuguqulwa kwedijithali kulawulo lwe-elektroniki, ukuphumelela kwenzululwazi yezinto kunye nokuhlanganiswa okunzulu kokuhlanganiswa okuhlakaniphile ngokudibeneyo ukukhuthaza ukutsha kwesicelo se-handwheels kwiinkalo zoshishino, unyango lwezonyango, uphando lwezenzululwazi, njl. Kwixesha elizayo, kunye nokuthandwa kwezinto ezonakeleyo, i-smart sensors kunye neteknoloji yoshicilelo lwe-3D, le "i-eyeshape yekhompyutha" iya kuqhubeka ibe yi-eyeshape yomntu {3} iya kuqhubeka i-eyeshape yekhompyutha ikhonkco elingundoqo phakathi kolawulo olukhulu kunye nokuchaneka okuncane.
