Isiqulatho
1. Iindawo ezibuhlungu kushishino: iindleko kunye neengozi zokhuseleko zerust handwheel
3. Itekhnoloji yonyango lomphezulu:-kuhlalutyo olunzulu lweenkqubo ezintandathu ezichasayo{2}}
4. Uqheliselo lweshishini:-ityala letekhnoloji yokusetyenziswa kweemeko zabavelisi abahamba phambili
1. Iindawo ezibuhlungu kushishino: iindleko kunye neengozi zokhuseleko zerust handwheel
Amavili ezandla zizinto eziphambili zokusebenza kwizixhobo zoshishino, ulawulo lwevalvu, oomatshini baselwandle kunye namanye amacandelo. Ingxaki yomhlwa yezinto zabo kudala ithwaxa ishishini. Traditional cast iron kunye carbon steelI-Valve Hand Wheelsziqhelene nomhlwa kwindawo efumileyo, yetyuwa okanye kwindawo enomhlwa, ekhokelela kwezi ngxaki zilandelayo:
Ukungaphumeleli kokusebenza: Umhlwa ubangela ukwanda kokumelana nokujikeleza okanye ukuxinana, okuchaphazela ukuchaneka kolawulo lwezixhobo.
Ubomi obufutshane: Ukusasazeka kwamabala omhlwa kukhokelela ekwehleni kwamandla olwakhiwo, kwaye ukuphindaphindwa kokutshintsha konyusa iindleko zenkampani.
Iingozi zokhuseleko: Inkunkuma yomhlwa inokungcolisa imigca yemveliso kwaye ibangele umngcipheko wokuthotyelwa kumashishini afana nokutya namayeza.
Ngokwengxelo ka-2024 ethi "Iindustrial Parts Loss Report", iindleko zokugcinwa kwezixhobo zehlabathi ezibangelwa ngumhlwa we-handwheel idlula i-US$1.2 yebhiliyoni minyaka le, phakathi kwayo amashishini obunjineli beekhemikhali kunye nowaselwandle anawona mazinga aphezulu elahleko.
2. Izinto ezintsha ezintsha: indlela yokuphucula ukusuka kwintsimbi yemveli ukuya kwizinto ezidibeneyo
1. Iindlela zensimbi ezingenasici kunye ne-aluminium alloy
I-304/316 insimbi engenasici: ityuwa yokutshiza ukuxhathisa i-corrosion iphuculwe ngamaxesha angama-3-5, kodwa ixabiso liphezulu ngama-40% ngaphezu kwesinyithi;
Ingxubevange ye-aluminium eyenziweyo: i-60% ikhaphukhaphu, umaleko we-aluminiyam oxide ongaphezulu unokulungisa imikrwelo emincinci ngokwawo.
2. Iiplastiki zobunjineli kunye nezixhobo ezidibeneyo
Inayiloni ifayibha yeglasi eyomeleziweyo: ilungele indawo ye-asidi kunye ne-alkali, kunye nokushisa okugqithisileyo kwe--40℃ukuya kwi-120 degree;
I-Carbon fiber{0}}I-PEEK imathiriyeli ehlanganisiweyo: amandla anokufaniswa nentsimbi kunye ne-zero rust, isetyenziswe ngokukhethekileyo.Ivili lesandla kwiValvekwizityalo zamandla enyukliya.
3. Ukuphuculwa kwezinto zentsimbi
Ukumelana ne-Corrosion kuphuculwe ngokudibanisa izinto ze-alloy ezifana nobhedu kunye ne-nickel. Umzekelo, i-ASTM A48-i-20 yentsimbi yokuphonswa kwe-nickel ephezulu ifumene i-rust-free 480 iiyure zovavanyo lwesitshizi setyuwa.
3. Itekhnoloji yonyango lomphezulu:-kuhlalutyo olunzulu lweenkqubo ezintandathu ezichasayo{2}}
1. Ukukhuselwa kwe-Electrochemical
Ukucwenga kwechrome eqinileyo: ubukhulu 20-50μm, ukuqina ukuya kuthi ga kwiHV750, zombini umhlwa-ubungqina kunye nokungagugi;
I-Dacromet yokugqoka: akukho mngcipheko we-hydrogen embrittlement, ukumelana nokutshiza ityuwa ngaphezu kweeyure ze-1000, ezifanelekileyo kwindawo yokushisa ephezulu.
2. Iteknoloji yefilimu yokuguqulwa kweekhemikhali
Unyango lwe-Phosphating: luvelisa umaleko wefilimu ye-phosphate, enexabiso eliphantsi kwaye inokubambelela ngokuqinileyo kwipeyinti;
Unyango olumnyama: i-alkaline oxidation yenza ifilimu yemagnethi ye-Fe₃O₄, entle kodwa inomjikelo omfutshane wokuchasana{0}}nerusi.
3. Inkqubo yokukhusela isitshizi
I-Epoxy primer + i-polyurethane topcoat: i-double-isakhiwo somaleko sinokufikelela kukhuseleko lwangaphandle ngaphezu kweminyaka emi-5;
I-Ceramic coating: ukumelana nobushushu ngaphezu kwe-800 degree, isetyenziselwa amavili akhethekileyo kwishishini le-metallurgical.
4. Ukufakwa komphunga obonakalayo (PVD)
Ingxubevange ye-Titanium kunye nedayimane{0}}njengekhabhoni (DLC) yokwambathisa ubuchwepheshe zenza ubulukhuni bomphezulu bugqithise i-HV2000, kwaye i-anti{2}}ubomi bomhlwa bonyuka ukuya kumaxesha ama-3 kuneenkqubo zemveli.
5. Ukungena kwe-Corrosion inhibitor
Amanzi-asekelwe kwi-corrosion inhibitors afana ne-WD-40 anokungena kwii-micropores ukuze enze ifilimu ekhuselayo, elungele ukugcinwa kwemihla ngemihla kwamavili ezandla ezifakelweyo.
6. Ukulungiswa koyilo lwesakhiwo
Yongeza imingxuma yokuhambisa amanzi ukunciphisa ukuqokelelwa kwamanzi;
Iibheringi ezingadibaniyo-ezitywiniweyo zinqanda ukungcoliseka kwegrisi.
4. Uqheliselo lweshishini:-ityala letekhnoloji yokusetyenziswa kweemeko zabavelisi abahamba phambili
1. Hangzhou Xiaoshan Chuangye Metal Processing Co., Ltd.
Iimpawu eziphambili zobuchwephesha: Ukusebenzisa igraphene -i-epoxy coating eguquliweyo, i-thermal conductivity yanda nge-30% kwaye inqanaba lokumelana ne-asidi kunye ne-alkali lifikelela kwi-PH1-14;
Iziphumo: Iindleko zincitshiswe nge-25% xa kuthelekiswa namavili esandla entsimbi estainless, kunye nomyalelo weetanki ezingama-200,000 zeetoni kuMzantsi-mpuma Asia waphunyezwa.
2. EJamani GEMÜ Iqela
Amanqaku aphezulu obugcisa: Itekhnoloji yePlasma electrolytic oxidation (PEO) isetyenziselwa amavili ezandla e-aluminiyam alloy ukuvelisa umaleko womphezulu we-ceramic we-10μm;
Iziphumo: Kuphunyezwe irekhodi ye-8{1}}yeminyaka enguziro kwindawo enetyuwa eninzi kwindawo yeoli yoLwandle lwaseMantla.
3. Japan KITZ Co., Ltd.
Amanqaku abalulekileyo obugcisa: Kuphuhliswe i-polytetrafluoroethylene (PTFE) inkqubo yentsimbi efakwe ngaphakathi, ukunciphisa i-coefficient ye-friction kwi-0.05;
Iziphumo: Umjikelo wolondolozo lwezandla zevalvu yekhemikhali wandiswa ukusuka kwiinyanga ezi-6 ukuya kwiminyaka emi-3.
5. Umkhombandlela wexesha elizayo: amathuba okuba nezisombululo ezichasene nerusi ezikrelekrele kunye nokusingqongileyo
1. Inkqubo yokubeka iliso ekrelekrele
Abenzi boluvo be-IoT abafakelweyo babeke iliso kumphezulu wokufuma kunye noxinzelelo lwe-ion ye-chloride ye-handwheel ngexesha lokwenyani kwaye ikhuphe izilumkiso;
Imodeli ye-AI ye-corrosion prediction ephuhliswe nguMicrosoft Azure kunye neSchneider Electric inezinga lokuchaneka kwe-92%.
2. Izinto ezikhuselayo zokusingqongileyo
Amanzi{{0}i-arhente yokudibanisa i-silane esekelwe emanzini ithatha indawo yenkqubo yechromate, inciphisa ukukhutshwa kwe-VOC ngama-80%;
I-Bio-esekelwe kwi-epoxy resin itsalwa kwi-oyile ye-castor, ekwazi ukubola kwaye inokuphuculwa kwe-15% kwi-anti{2}}irusi ukusebenza.
3. Iteknoloji yokuvelisa kwakhona
Itekhnoloji yokulungisa i-laser cladding inokulungisaIvili lesandla kwiValveukuya kwi-95% yokusebenza kwamalungu amatsha, kwaye iindleko zi-40% kuphela zokutshintshwa.
Ukuqukumbela
I-handwheel anti{0}}tekhnoloji yokuchasana nomhlwa iye yaphuculwa ukusuka kwinto enye ukuya kwinkqubo yezifundo ezahlukeneyo zenzululwazi yezinto, ubunjineli bomphezulu, kunye nokujongwa okukrelekrele. Ngokuphuculwa komgangatho wobomi bamacandelo aphambili kwi-"Made in China 2025", izisombululo ezidibanisa -ixesha elide elichasayo{4}}irusi, i-lightweight, kunye ne-carbonization ephantsi iya kuba ngundoqo wokhuphiswano lweshishini. Amashishini afuna ukukhawulezisa ishishini-iyunivesithi{7}}intsebenziswano yophando kunye nokwakha imiqobo yobugcisa eyohlukileyo ngokweemeko ezicandekileyo.
