Isiqulatho
1. Imvelaphi yoshishino kunye nokugxila kwisiganeko
2. Uhlalutyo lwezizathu zokusilela okungundoqo
3. Amatyala olondolozo oluqhelekileyo kunye nezisombululo zobugcisa
4. Ukuphuculwa kwenkqubo yogcino lokhuseleko lweshishini
5. Iindlela zexesha elizayo: ubuchule obukrelekrele kunye nemodyuli entsha
1. Imvelaphi yoshishino kunye nokugxila kwisiganeko
Kwikota yokuqala ka-2025, inkampani yasekhaya yokwenza izixhobo eziphezulu{1}}yaye yafumana ukudodobala komgca wemveliso ngenxa yejem yesandla sesixhobo somatshini we-CNC, okukhokelele kwilahleko yosuku olunye olungaphezulu kwesigidi esinye. Esi siganeko sibangele{4}}ingxoxo enzulu kushishino ngokuthembeka kwamacandelo olawulo oluchanekileyo. Njengoko iyunithi engundoqo yabantu{6}}yomatshini wokusebenzisana wezixhobo ze-CNC, ukusilela ngequbuliso kwesondo lesandla kuchaphazela ngokuthe ngqo ukusetyenzwa kwevili kunye nokusebenza kakuhle kwemveliso. Eli nqaku lidibanisa uncwadi lwamva nje lobugcisa kunye neemeko zogcino ukuhlalutya ngokucwangcisiweyo -onobangela bokuxinana kwamavili esandla kunye nokuphonononga amacebo okusabela kushishino.
2. Uhlalutyo lwezizathu zokusilela okungundoqo
2.1 Ukunxiba kunye nokungaphumeleli kwesakhiwo samalungu oomatshini
Ukuthwala ukusilela kokuthanjiswa:-ixesha elide eliphezulu{1}}ukusetyenziswa rhoqo kubangela ukuba ibhola ethwele igrisi yome, kwaye i-friction coefficient phakathi kwesinyithi inyuka kabukhali (amatyala abonisa ukuba malunga ne-42% yokungaphumeleli kwe-jamming kubangelwa koku).
Unxibelelwano lwezixhobo ezingaqhelekanga: Ukuphazamiseka koomatshini okubangelwa kukunxitywa kwe-synchronizer okanye ukuguqulwa kwefolokhwe kuxhaphakile kwimigca yemveliso ephezulu{0}}enemveliso yonyaka engaphezu kwama-50,000 amaqhekeza.
Umonakalo wesakhiwo sokutywina: Ingxaki yokuxinana ebangelwa kukungena kothuli yenzeka ngesantya sokuya kutsho kuma-27% kwiindibano zocweyo zokuphosa nokusila.
2.2 Inkqubo yombane kunye nokungahambi kakuhle kokuhanjiswa kwemiqondiso
Ukungaphumeleli kwe-Pulse generator: Ukuguga kwe-encoder chip kubangela ilahleko yesignali, ebonakalisa ukungaphumeleli okwethutyana kwevili lesandla (ibali le-35% yokusilela kombane).
Line impedance abnormality: Signal attenuation caused by excessive resistance of the extension line (>1.2kΩ) ifuna i-multimeter ekhethekileyo yokuchongwa.
Ukuphazamiseka kokuguquguquka konikezelo lwamandla: ± 10% ukuguquguquka kwamandla ombane kunokubangela ukuba umlawuli agwebe kakuhle, kwaye imodyuli yozinziso lombane kufuneka ifakwe kwiindawo ezingazinzanga zegridi yamandla eshishini.
2.3 Ukuphazamiseka kokusingqongileyo kunye neemeko zokusebenza kwabantu
Ukungena kwe-oyile: Ulwelo lokusika lungena kwibhokisi yesandla kwaye lubangela isekethe emfutshane kwibhodi yePCB. Olu hlobo lwengxaki lubalelwa kwi-18% yezixhobo ngaphandle kokukhuselwa kwe-IP54.
Umsebenzi wokulayisha ngaphezulu: Okuqhubekayo phezulu{0}}isantya esiphezulu sokujikeleza kumlinganiselo we-X100 kukhawuleza ukudinwa kwecandelo (idatha yovavanyo ibonisa ukuba ubude bobomi bufutshane nge-40%).
Isidibanisi solder esidityanisiweyo: 35% yokusilela koqhagamshelwano olufunyenweyo ngexesha lolondolozo kungenxa yemisebenzi engeyiyo{1}}eqhelekileyo yocingo.
3. Amatyala olondolozo oluqhelekileyo kunye nezisombululo zobugcisa
3.1 Ukulungiswa kwevili lesandla leFANUC okwethutyana
Iqela le-Changzhou Lingken Automation liyisombulule imeko yomzi-mveliso wamalungu e-auto ngokusebenzisa-inqanaba lendlela yoxilongo:
Ukuhlolwa koomatshini: ukuqhaqha ukuze kubonwe imvume yokuthwala (umlinganiselo wokwenene we-0.15mm udlula umqobo we-0.05mm)
Ukufunyaniswa kombane: i-impedance engaqhelekanga yomgca wesignali ye-X2 ifunyenwe (1.8kΩ vs umgangatho we-1.2kΩ)
Ukulungiswa kwenkqubo: phinda ubhale iiparamitha zokucoca kwinkqubo yokulawula yePLC kwaye uhlengahlengise ixesha lesampulu ukusuka kwi-20ms ukuya kwi-15ms.
3.2 I-Makino Tosoku isisombululo sejitha sevili lesandla
Sebenzisa itekhnoloji yokulungisa ibhalansi eguqukayo:
Yongeza umothuko{0}}isiseko sokufunxa ukunciphisa iresonance yesixhobo sikamatshini (amplitude ukusuka kwi-5μm ukuya kwi-1.2μm)
Faka esikhundleni iibheringi ze-ceramic ukunciphisa i-friction coefficient (ukunyuka kobushushu kuncitshiswe nge-12 degree)
Phucula isisombululo se-encoder photoelectric ukuya kwinqanaba le-0.1μm
4. Ukuphuculwa kwenkqubo yogcino lokhuseleko lweshishini
4.1 Inkqubo yogcino olusemgangathweni
Ukuhlolwa kwamaxesha athile: Ukuseka inkqubo yokugcinwa okunyanzelekileyo ye-lubrication yeeyure ezingama-500 kunye neeyure ezingama-2,000 ezithwele indawo endaweni.
Ukubeka iliso okukrelekrele: Izinzwa ezidityanisiweyo zobushushu / zokungcangcazela ukuphumeza isilumkiso sempazamo (njengenkqubo yokubeka iliso ye-IoT yeChangzhou Lingken)
4.2 Ithekhnoloji yolondolozo ngokutsha
Itekhnoloji yokulungisa i-Nano: Sebenzisa i-WS2 yokugquma ukulungisa imiphezulu yamazinyo egugileyo, kunye nokwandisa ubulukhuni kwi-HRC62
Uyilo lokutshintshwa kwemodyuli: Ukuqhawula isondo lesandla kwiimodyuli ezintathu ezinokuthathelwa indawo: ukuqhuba / ukulawula / inzwa, kunye nokuphucula ukusebenza kakuhle kokugcinwa kwe-60%.
5. Iindlela zexesha elizayo: ubuchule obukrelekrele kunye nemodyuli entsha
Uqikelelo lwempazamo ye-AI: Ukufunda okunzulu -imifuziselo esekelwe kwimpazamo inokulumkisa ngokusilela kwiiyure ezingama-72 kwangaphambili (ukuchaneka kovavanyo 92%)
Ukusetyenziswa kwemathiriyeli ye-self- yokuthambisa: I-Graphene composite yokuthwala imathiriyeli yehlisa i-friction coefficient ukuya ngaphantsi kwe-0.01
Isixokelelwano samavili esandla esingenazingcingo: 5G+Bluetooth kabini{2}}isisombululo sothumelo lwemowudi sisusa ukusilela kwentambo (inqanaba lokungaphumeleli kweshishini elilingwayo lehliswe ngama-75%)
Ukuqukumbela
Isisombululo kwimpazamo yokuxinga kwesondo sidinga ukudityaniswa kolwazi lwezifundo ezininzi ezifana noyilo lomatshini, ubunjineli bombane, kunye nokusebenza ngobukrelekrele kunye nokugcinwa. Ngokuqhubela phambili kwenkqubo esemgangathweni ye-"Smart Manufacturing 2025", ishishini liyatshintsha ukusuka kugcino olwenziwayo ukuya kuthintelo olusebenzayo. Kucetyiswa ukuba amashishini aseke inkqubo yesiqinisekiso senqanaba lesithathu - elibandakanya uvavanyo lwezempilo lwezixhobo -lokuxilonga okukrelekrele{5}}impendulo ekhawulezayo, kwaye ingqalelo kwiimfuno zesatifikethi sokhuseleko ezisebenzayo ze-ISO 13849-1 ukuze kuphuculwe ngokubanzi ukuthembeka kwesixhobo.
